Qingdao Roadzeal Textile Co., Ltd is one of most professional and reliable wholesale foam spring mattress top manufacturer and supplier in China。
In the modern bedding market, the hybrid mattress—combining high-density foam with advanced spring systems—has become the fastest-growing segment. As a premier wholesale manufacturer, we provide the technical infrastructure and supply chain reliability your brand needs to capture this demand. Our wholesale foam spring mattresses are engineered to provide the pressure relief of premium foam with the reactive support and durability of high-tensile steel coils.
From high-volume “Bed-in-a-Box” e-commerce fulfillment to luxury hotel specifications, our collection offers diverse configurations of pocketed coils, TPE/POE elastomers, and certified polyurethane foams. Partner with us to access factory-direct pricing on export-grade hybrid sleep systems.
A successful wholesale product must balance cost-efficiency with high-perceived value. Our hybrid mattresses achieve this through a strategic 5-layer architecture:
The Comfort Surface: We utilize high-GSM (Grams per Square Meter) knitted fabrics quilted with cooling gel foam to provide an immediate premium feel.
The Pressure-Relief Zone: Below the quilting, we integrate specialized memory foam or TPE (Thermoplastic Elastomer) grids that contour to the body’s silhouette.
The Transition Layer: A high-density poly-foam layer prevents “bottoming out” and creates a seamless transition between the soft comfort layers and the rigid spring core.
The Pocketed Spring System: Our wholesale models feature individually wrapped coils made from double-tempered steel. This design is essential for motion isolation—a key selling point for modern consumers.
The Structural Base: A reinforced foam tub or high-density base pad protects the spring unit and provides a stable foundation for years of use.
For retailers and distributors, the “Foam + Spring” combination offers unique marketing and logistical advantages:
By encasing each spring in a non-woven fabric sleeve, we eliminate the “teeter-totter” effect found in traditional Bonnell springs. This is a critical feature for the North American and European markets where motion isolation is a top priority for couples.
One of the primary weaknesses of all-foam mattresses is the lack of perimeter support. Our wholesale hybrid models feature reinforced foam encasements or thicker gauge coils around the edges. This ensures the mattress maintains its shape and support even when the sleeper sits on the edge of the bed.
Unlike solid foam blocks, the spring core of a hybrid mattress is mostly air. This creates a natural “chimney effect” where heat is pushed out of the mattress with every movement. This makes hybrid mattresses an easier sell for “hot sleepers” compared to standard memory foam models.
Shipping costs can represent up to 30% of the landed cost of a mattress. We have mastered the art of vacuum-compression technology for hybrid mattresses.
High-Tensile Recovery: We use specialized steel alloys that can be compressed and rolled without losing their structural “memory.”
Loading Efficiency: For wholesale orders, we can fit approximately 350–500 hybrid mattresses in a 40HQ container (depending on the height and size).
Retail Readiness: Our mattresses are shipped in heavy-duty, custom-branded cardboard boxes, ready for direct delivery to your customer’s doorstep.
We understand that every market has different preferences for firmness and aesthetics. Our wholesale program allows for deep customization:
Spring Counts: Adjust the coil density (e.g., 800 vs. 1200 coils) to meet different price points.
Foam Formulas: Choose from POE mesh, charcoal-infused foam, or copper-latex for unique marketing claims.
Fabric Treatments: Add anti-microbial, fire-retardant (CFR 1633/BS 7177), or cooling-touch finishes to the mattress cover.
Every mattress leaving our factory undergoes a rigorous QC protocol.
Durability Testing: We use “Rollator” machines to simulate 10 years of usage, ensuring the foam doesn’t delaminate from the spring unit.
Chemical Safety: All foams are CertiPUR-US® or OEKO-TEX® certified, ensuring they are free from heavy metals, formaldehyde, and phthalates.
Consistency: Our automated glue-spraying and coil-assembly lines guarantee that every unit in a 500-piece order is identical in “feel” and quality.
For our standard stock specifications, the MOQ is typically 50 units. For fully customized OEM orders involving proprietary fabric patterns or specific foam densities, the MOQ is usually one 20GP container (approx. 150–200 units).
Yes. We use high-carbon, double-tempered steel coils specifically designed for the “Bed-in-a-Box” industry. We recommend that the mattresses be unboxed within 6 months of the production date to ensure 100% height recovery.
Absolutely. We can adjust the firmness by changing the gauge of the steel wire (e.g., 2.0mm vs. 2.3mm) or the density of the top foam layers. We can provide Medium-Soft, Medium-Firm, and Extra-Firm options within the same aesthetic design.
Yes. We are experienced in manufacturing for international markets and can provide certification for CFR 1633 (US) and BS 7177 (UK) flame retardant standards upon request.
The standard lead time is 30 to 40 days after the deposit and design confirmation. For repeat orders with established specifications, this can often be reduced to 25 days.
Fill out the form below, and we will be in touch shortly.
