High-quality polyurethane foam mattress designed for balanced comfort, durable support, and cost-effective wholesale supply. Custom sizes, densities, and private label options available for global OEM mattress buyers.
| Model No: | polyurethane foam mattress |
|---|---|
| Color: | blue, OEM, purple, red, white |
| feature: | comfortable, comfortbal, Cooling, massage, Massage,, pressure releasing, Removable Cover, soft, washable, waterproof |
| Size: | OEM |
A polyurethane foam mattress is one of the most versatile and widely used mattress types in the global bedding industry. Designed for balanced comfort, durability, and affordability, polyurethane foam (PU foam) mattresses provide excellent body support, pressure relief, and long-term resilience. Whether for residential use, hospitality projects, student dormitories, healthcare facilities, or OEM wholesale distribution, polyurethane foam mattresses offer an adaptable solution for a wide range of markets.
Manufactured using high-quality polyurethane foam materials, this mattress combines comfort layers and supportive core structures to deliver consistent sleeping performance. It is lightweight, breathable, customizable, and suitable for various firmness levels.
Polyurethane foam (PU foam) is a polymer-based cushioning material created through a chemical reaction between polyols and diisocyanates. The result is a flexible, resilient foam that can be engineered in different densities and firmness levels.
Unlike spring mattresses, PU foam mattresses do not contain metal coils. Instead, they rely on layered foam construction to provide support and comfort. Compared to memory foam, polyurethane foam has a quicker rebound response and a more traditional feel, making it suitable for sleepers who prefer balanced support without deep contouring.
Our polyurethane foam mattress features a multi-layer structure engineered for performance and durability:
The top layer consists of soft polyurethane foam that adapts gently to body curves. It reduces pressure points around shoulders, hips, and lower back while maintaining airflow for temperature regulation.
This middle layer provides additional cushioning and ensures gradual weight distribution. It prevents the sleeper from sinking too deeply into the mattress.
The base layer is made from high-density polyurethane foam that provides structural stability and long-lasting support. This core ensures the mattress maintains its shape even after years of use.
The mattress is wrapped in a breathable, skin-friendly fabric cover. Options include knitted fabric, bamboo fiber fabric, polyester blends, or customized materials based on client requirements.
Polyurethane foam offers an ideal balance between softness and firmness. It supports the spine in a neutral position while providing enough cushioning to relieve body pressure.
Compared to traditional spring mattresses, PU foam mattresses are lighter and easier to transport. This makes them ideal for e-commerce packaging, compressed roll packing, and international shipping.
Unlike memory foam, polyurethane foam responds quickly to movement. This makes it easier to change sleeping positions and reduces the “stuck” feeling.
PU foam mattresses are more affordable than latex or high-end memory foam mattresses, making them highly competitive in price-sensitive markets.
The foam density can be adjusted to create soft, medium, or firm mattresses. This flexibility allows OEM and private label customers to tailor products for different market segments.
Open-cell polyurethane foam promotes air circulation, reducing heat retention and maintaining a comfortable sleep temperature.
High-quality polyurethane foam is manufactured under strict quality control standards and complies with international certifications such as CertiPUR-US®, REACH, or other regional safety standards upon request.
Polyurethane foam mattresses are suitable for:
Residential bedrooms
Hotels and hospitality projects
Apartments and rental properties
Student dormitories
Healthcare facilities
Military accommodations
E-commerce mattress brands
OEM and private label mattress businesses
Because of their flexibility and cost efficiency, PU foam mattresses are especially popular in developing markets and large-volume wholesale projects.
We provide complete OEM and ODM solutions for polyurethane foam mattresses.
Mattress size (Twin, Full, Queen, King, custom sizes)
Thickness (5cm–30cm or customized)
Foam density (20D–40D or custom density)
Firmness level (Soft / Medium / Firm)
Fabric materials and patterns
Quilting designs
Private label branding
Logo printing
Compressed roll packaging
Carton box customization
Our manufacturing process follows strict quality management systems to ensure consistency in bulk production.
Raw material inspection
Foam block production
Cutting and shaping
Layer bonding
Cover sewing and quilting
Mattress assembly
Compression and roll packing (if required)
Quality inspection and packaging
Each step is carefully controlled to maintain durability, dimensional accuracy, and comfort performance.
High-density polyurethane foam mattresses can last 6–10 years depending on usage and density level. Proper maintenance, including mattress rotation and use of a mattress protector, extends product lifespan.
The high resilience structure prevents sagging and maintains structural integrity over time.
Competitive factory pricing
Stable production capacity
Strict quality control
Flexible MOQ options
Global export experience
Fast lead times
Custom branding support
Sustainable packaging options
We work with mattress distributors, wholesalers, retailers, and e-commerce brands worldwide.
Modern polyurethane foam production can incorporate environmentally conscious manufacturing techniques. We offer low-VOC foam options and recyclable packaging materials to meet international environmental standards.
Flat packaging
Vacuum compressed roll packing
Carton box packaging
Palletized bulk shipment
Customized export packaging
Compressed packaging significantly reduces shipping costs and warehouse space requirements.
Rotate mattress every 3–6 months
Use breathable mattress protector
Avoid excessive moisture
Allow 24–48 hours for full expansion after unpacking
If you are launching or expanding a mattress brand, polyurethane foam mattresses provide a reliable entry-level or mid-range product that appeals to a broad customer base.
With customizable firmness levels, branding flexibility, and scalable production capacity, it is an ideal solution for B2B buyers.
A: Polyurethane foam mattress, also known as PU foam mattress, uses polyurethane foam as the core filling material. Our mainstream types include high-resilience PU foam mattresses, slow-rebound memory foam mattresses, ventilated cooling foam mattresses and rebonded supportive foam mattresses. These mattresses are widely used in family bedrooms, apartments, student dormitories, hotel guest rooms and rental housing, delivering stable support and comfortable sleep experience at a cost-effective price.
A: PU foam mattresses feature excellent body adaptability, which can fit body curves evenly to disperse pressure on shoulders, hips and waist, effectively alleviating back pain and reducing nighttime tossing and turning. Open-cell foam structures provide great breathability to avoid heat trapping and stuffiness. Besides, the material is lightweight, durable, anti-deformation, low-odor and formaldehyde-free, meeting international environmental safety standards for long-term healthy use.
A: We supply soft, medium and firm PU foam mattresses to match different sleeping habits. Medium-firm foam mattresses are the most versatile choice for back sleepers and most adults to protect spinal alignment. Soft PU foam suits side sleepers who need sufficient pressure relief, while firm high-density polyurethane foam works well for stomach sleepers, the elderly and people with lower back discomfort. We can also customize zoned firmness according to your requirements.
A: Yes, we provide one-stop OEM & ODM wholesale customization. You can customize standard or special mattress sizes, thickness, foam density, quilted cover fabrics, stitching patterns and firmness grades. Brand logo printing, woven care labels, custom retail packaging and vacuum compression packaging are all available. We will provide pre-production samples for your quality and specification confirmation before mass production.
A: Standard-size polyurethane foam mattresses support small trial wholesale orders. For custom sizes, personalized fabrics, private label logos and exclusive packaging orders, the MOQ is 500 units per style. In-stock mattresses can be delivered within 3–7 working days, while customized bulk orders normally take 15–25 working days after sample approval and deposit payment. We support global logistics and flexible trade terms for worldwide wholesale partners.
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