Hybrid Sponge Foam Mattress combining comfort foam and spring support. Compressible, roll-packed, and ideal for OEM, wholesale, and online mattress brands.
The Sponge Foam Mattressis a well-balanced hybrid mattress designed by combining high-quality sponge foam layers with an internal spring support system. This construction delivers excellent comfort, reliable support, and superior compressibility, making it ideal for modern bedding markets that demand easy transportation, efficient storage, and consistent sleeping performance.
Widely used in home bedding, hotel projects, online mattress brands, and OEM private-label programs, sponge foam mattresses offer a cost-effective yet comfortable solution suitable for a wide range of users.
Hybrid Structure: Sponge Foam + Spring System
This mattress features a carefully engineered hybrid structure that integrates sponge foam comfort layers with a durable spring support core.
Typical structure includes:
Comfort sponge foam layer
Transition support foam
Spring support system (bonnell springs or pocket springs)
Base support layer
The layered construction ensures both surface comfort and long-term structural stability.
High-Quality Sponge Foam Comfort Layer
The sponge foam layer plays a crucial role in providing comfort and pressure relief.
Foam characteristics:
Soft and responsive surface feel
Even pressure distribution
Gentle body contouring
Reduced pressure on shoulders, hips, and back
The sponge foam adapts to body movement while maintaining consistent comfort.
Reliable Spring Support System
The internal spring system provides essential support and durability.
Spring system benefits:
Strong load-bearing capacity
Enhanced spinal alignment
Improved mattress stability
Suitable for different body weights
Both bonnell spring and pocket spring options are available to meet different market needs.
Balanced Comfort & Support
By combining sponge foam and springs, the mattress achieves an ideal balance between softness and support.
Key advantages:
Comfortable top layer
Stable and supportive core
Reduced sinking feeling
Suitable for various sleeping positions
This balance makes the mattress ideal for daily use.
Excellent Compressibility & Roll-Pack Design
One of the main advantages of sponge foam mattresses is their excellent compressibility.
Compressible features:
Can be vacuum compressed
Suitable for roll-pack packaging
Saves shipping space
Reduces logistics and storage costs
This makes the mattress especially suitable for e-commerce and international shipping.
Durable & Long-Lasting Performance
Sponge foam mattresses are designed for long-term durability.
Durability highlights:
Resistant to deformation
Maintains shape after compression
Consistent comfort over time
Suitable for frequent use
The spring core ensures the mattress maintains its structure even after repeated compression.
Breathable & Comfortable Sleep Environment
The sponge foam and spring structure promotes airflow inside the mattress.
Breathability benefits:
Improved air circulation
Reduced heat buildup
Moisture dissipation
Fresher sleep environment
This helps maintain a comfortable sleeping temperature.
Quiet & Motion-Stable Sleep
The hybrid structure minimizes motion transfer and noise.
Key benefits:
Quiet spring operation
Reduced partner disturbance
Stable sleeping surface
This enhances overall sleep quality.
Customizable Mattress Firmness
The mattress firmness can be adjusted by modifying foam density and spring configuration.
Available options:
Soft
Medium
Medium-firm
Firm
Customization allows brands to target different customer preferences.
Multiple Mattress Sizes Available
Standard and custom mattress sizes are supported:
Twin / Single
Full / Double
Queen
King
Custom sizes upon request
This flexibility supports global market requirements.
Mattress Cover & Fabric Options
The sponge foam mattress can be paired with different cover fabrics:
Knitted fabric
Jacquard fabric
Breathable stretch fabric
Quilted mattress covers
Covers can be customized with logos, labels, and packaging designs.
OEM / ODM & Wholesale Manufacturing
As a professional mattress manufacturer, we provide full OEM and ODM services.
OEM services include:
Mattress structure customization
Foam density and thickness adjustment
Spring system selection
Fabric and packaging customization
Compressed mattress solutions
We support bulk orders, stable production, and international export standards.
Ideal Applications & Market Segments
Sponge foam mattresses are suitable for:
Online mattress brands
Home bedding retailers
Hotels and hospitality projects
Guest rooms and rental properties
Private-label mattress programs
Their compressibility and comfort make them ideal for modern bedding markets.
Why Choose Our Sponge Foam Mattress
Hybrid sponge foam and spring structure
Comfortable and supportive sleeping experience
Excellent compressibility for roll-pack shipping
Durable and cost-effective solution
OEM, ODM, and wholesale-ready supply
The sponge foam mattress delivers reliable comfort, efficient logistics, and consistent quality for global mattress brands.
spong foam for mattress manufacturer
FAQ 1: What is FOAM-M001 Sponge Foam for Mattress?
FOAM-M001 is a customized model of high-quality polyurethane sponge foam specially developed as core filling material for mattresses. It adopts standardized formula and fixed production process, with stable density, moderate hardness and excellent compression recovery performance. This sponge foam can be cut into mattress core layers, mattress toppers and inner padding for spring mattresses, widely used in household bedding, hotel mattress projects, apartment furniture and customized bed cushion production.
FAQ 2: What advantages does FOAM-M001 sponge foam have over ordinary mattress foam?
Compared with generic ungraded sponge foam, FOAM-M001 features strictly controlled raw material proportion to avoid uneven hardness and easy collapse after long-term use. It has stronger anti-compression ability and slower fatigue loss, so the mattress filled with this foam will not sag or deform easily during daily use. Its internal pore structure is uniform and dense, boosting air permeability to reduce stuffiness. Besides, this model supports large-scale batch production with consistent quality between batches, which greatly facilitates inventory planning and stable wholesale supply for buyers.
FAQ 3: Is FOAM-M001 sponge foam eco-friendly, safe and available with export certification?
FOAM-M001 mattress sponge foam is produced without formaldehyde, harmful heavy metals and excessive volatile chemical additives, complying with international bedding environmental protection and safety standards. The finished material has a light natural odor and no irritating harmful gas release, safe for direct contact with human skin and suitable for all age groups including children and pregnant women. We can provide complete MSDS material safety data sheets, third-party inspection reports and compliance certification documents to help clients complete cross-border customs clearance and overseas commodity inspection smoothly.
FAQ 4: Can we do OEM, ODM and personalized processing for FOAM-M001 sponge foam products?
We support deep customized processing based on the standard FOAM-M001 sponge foam base. Customers can customize cutting size, thickness, overall dimensions and shape cutting according to mattress design demands. It can be matched with various outer fabrics such as breathable knitted cloth, bamboo fiber fabric and ice silk fabric to make finished mattress toppers and mattress padding. We offer private label services including logo printing, woven labels, hang tags and exclusive carton packaging. Pre-production samples can be made to confirm foam hardness, thickness and cutting accuracy before mass order arrangement.
FAQ 5: What is the MOQ and production lead time for FOAM-M001 sponge foam orders?
Standard bulk raw foam rolls and pre-cut finished foam pieces of FOAM-M001 accept small trial wholesale orders for mattress factories and cross-border bedding sellers. For special customized dimensions, formula adjustment and exclusive branded packaging, the minimum order quantity is 500 pieces per specification. In-stock standard FOAM-M001 products can be delivered within 3–7 working days after payment confirmation. Customized bulk production orders generally take 15–25 working days after sample confirmation and deposit payment. We maintain stable production capacity and global logistics cooperation to ship FOAM-M001 mattress sponge foam to designated ports and warehouses worldwide for long-term raw material procurement and finished bedding cooperation.