Qingdao Roadzeal Textile Co., Ltd is one of most professional and reliable foam mattress topper top manufacturer and supplier in China。
In the competitive global bedding market, the quality of your product is the foundation of your brand’s reputation. As a leading OEM (Original Equipment Manufacturer) and ODM partner, we specialize in transforming complex material science into high-performance sleep solutions. From proprietary foam formulas to advanced 3D-mesh integration, our facility provides the technical infrastructure required to launch or scale your mattress line.
In this collection, we showcase our core manufacturing capabilities, ranging from traditional high-density memory foam to cutting-edge POE (Polyolefin Elastomer) and TPE (Thermoplastic Elastomer) hybrid designs. Whether you are looking for “Bed-in-a-Box” logistics or medical-grade pressure relief, our OEM services are designed for precision, scalability, and market-ready innovation.
Our factory doesn’t just assemble mattresses; we engineer the foam. Our R&D department focuses on the molecular structure of sleep surfaces to ensure your brand offers something unique.
Custom Chemical Formulas: We offer proprietary recipes for memory foam, including varied rebound times (slow vs. fast recovery) and specific density targets ($30\text{kg/m}^3$ to $100\text{kg/m}^3$).
Thermal Regulation: We integrate Phase Change Materials (PCM) and conductive gel particles directly into the foam matrix, solving the traditional “heat trap” issue associated with low-cost foam.
Eco-Conscious Production: Our OEM process adheres to strict environmental standards, offering CertiPUR-US® or OEKO-TEX® compliant foams that are low-VOC and free from heavy metals.
To differentiate your brand in a crowded market, we offer integration of non-traditional materials that provide superior breathability and durability.
For brands targeting the “Cooling” or “Washable” niche, our POE (Polyolefin Elastomer) technology is a game-changer. This 3D-weaved structure provides 90% air permeability, making it the most breathable core material available today.
We manufacture highly elastic TPE (Thermoplastic Elastomer) grids that provide “buckling column” support. This allows for localized pressure relief—soft where you want it (shoulders) and firm where you need it (lumbar).
Our WordPress-ready OEM collection allows you to choose every component of the final product:
Core Configuration: Select from pure foam, pocket spring hybrids, or multi-layer elastomer sandwiches.
Cover Design: Customize fabric weight (GSM), patterns, and functional treatments like Aloe Vera, Charcoal, or Anti-Static finishes.
Branding & Labels: Professional embroidery, woven labels, and custom-printed shipping boxes designed for your brand identity.
Dimensions: We manufacture to all international standards, including US (King/Queen), EU, and custom medical or RV sizes.
Shipping costs can make or break a B2B partnership. We utilize high-pressure vacuum compression technology that allows a full-size king mattress to be rolled into a compact shipping carton.
High-Resilience Recovery: Our foams are tested to ensure they recover 100% of their shape within 24 hours of unboxing, even after months of being compressed in a container.
Container Optimization: We maximize your ROI by calculating the exact loading capacity for 40HQ containers, reducing your landed cost per unit.
Every OEM project undergoes rigorous testing in our in-house lab. We simulate years of use through Rollator Testing (to check for sagging) and Indentation Load Deflection (ILD) testing (to ensure firmness consistency across batches). When you partner with us, you aren’t just buying a product; you are buying a guaranteed standard of excellence.
For standard foam configurations, our MOQ typically starts at 50 to 100 units per size. However, for fully customized proprietary foam formulas or specialized TPE/POE components, the MOQ may vary based on the production run requirements. We also offer sample prototyping for established brands.
Yes. Our engineers can perform a “reverse engineering” analysis on foam samples to match density, ILD (firmness), and tensile strength. We can replicate specific comfort profiles while often improving the material durability.
We are experts in vacuum compression. We use heavy-duty plastic sleeves and high-tension rollers to compress mattresses into reinforced, custom-branded cardboard boxes. This reduces shipping volume by up to 75%, making it ideal for e-commerce retailers using UPS/FedEx or Amazon FBA.
Absolutely. We provide all necessary documentation for export, including fire retardant standards (CFR 1633 for the US, BS 7177 for the UK) and chemical safety certifications like CertiPUR-US® or OEKO-TEX® Standard 100.
For standard OEM orders, the production lead time is generally 25 to 35 days after design finalization and deposit. Repeat orders with established specifications can often be fast-tracked depending on our current factory capacity.
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